Explanation and Description of Mechanical Contact Cooling Systems

Horizontal Plate Freezer

  • Most common of contact category
  • Used for rectangular shapes and large flat surfaces
  • Refrigerant mostly used is ammonia , through flexible hoses
  • Shelves are moveable- able to pass refrigerant from one side to the other
  • Plates move up and down

Process

  • Refrigerant is used to flood the plates from outside reservoir
  • Heat flows from the freezing product to colder refrigerant vaporizes at low pressure
  • Liquid/vapor then flows via gravity/ or pump to external reservoir, where it separates
  • Liquid then moves through freezer plates, vapor is pumped to compressor, pressurized to high side, it liquefies in the condenser and returned to low pressure reservoir

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Vertical Plate Freezer

  • Uses same plates, but installed vertically
  • Developed 50 years ago by British
  • Can be used for mince or semi-liquid products
  • Freezing occurs, hot gas is pumped into plates, plates can then be pulled apart
  • Rams eject the frozen blocks out of the top

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Shelf Freezer  

  • Freezer plates are fixed as shelves
  • Less expensive than horizontal freezer
  • Freezing times are longer because contact is only made on the top
  • Combination freezer– combo of cold air blast freezer over plate shelving

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Contact Belt Freezer

  • Belt can be cleaned by washing/drying equipment
  • Air blast is common
  • Brine sprays can be used as well

Process

  • Fluid or wet products placed on steel belt
  • Belt leaves tunnel and product pops off and falls into collector